Auto-Rx Customers Questions & Answers

Visit Auto-Rx® Home Page
Members Login
Username 
 
Password 
    Remember Me  
Post Info TOPIC: Clean Sludge With Manual Labor Or Use Auto-Rx - Read The Entire String


Guru

Status: Offline
Posts: 786
Date:
Clean Sludge With Manual Labor Or Use Auto-Rx - Read The Entire String
Permalink  
 


Comments

I brought my car (2001 Toyota Avalon, 125000 miles) in for service for two problems 1) Oil leaks and 2)white smoke on start up(sometimes) My mechanic could see a leak at the camshaft seal and another at the rear valve cover. As I was overdue for a timing belt he suggested that this be done at the same time. He removed the oil fill cap and looked there and said it looked like an oil sludge issue too. In fact the sludge could be the cause of both problems (leaks and smoke)Removing the front valve cover confirmed the sludge problem. He called the engine a sludge pit. We decided that he would clean the area under the valve covers, removing all the sludge that he could from in and around the camshafts and then remove the oil pan and clean it and the oil pump intake screen. I saw this on line at www.yotarepair.com/engine_replace.htmlwhich seems to confirm that we are on the right track The best way to clean the engine of sludge is to follow this formula: 1) Get the engine hot. 2) Take off the valve covers and using Diesel fuel in a spray bottle, spray the cylinder heads and other sludged parts. The Diesel fuel, when applied to a hot or very warm surface, will actually make the sludge flow off the parts and then using a scrub brush of some type start brushing the area and it will make it look new. 3) Now that Diesel fuel and sludge will wind up in the oil pan and that needs to come off also and be cleaned. 4) You then need to replace the oil pump pick-up screen (cleaning may work if you are careful), the valve cover (Covers if V-6) will normally need to be replaced. Cleaning the valve covers is difficult since the vented area toward the top of the cover can't be cleaned. 5) Clean the intake as well as you can, change the oil and filter, PCV valve and once together run the engine for a short time, then replace the oil and filter again to be safe. You will probably need to clean the throttle body to allow the engine to idle, the sludge will build up a varnish that may prevent base idle. If things were not to bad to begin with you can probably get it done for as little as a couple of hundred dollars if you "repair" some parts instead of replacing them. After the cleaning, the leaking seals and the timing belt will be replaced , and put everything back together. The goal is to give me at least another year. I figure 6 months would give me my monies worth (in car payments if I bought a used car instead of doing the repairs) The extra six months would be a bonus. Im concerned however, that cleaning the engine could actually make matters worse by putting sludge in motion and perhaps clogging the oil passages and intake screen. My question is this:....do you think we should do this cleaning as described above and use your product immediately, or not do the cleaning; instead just use your product. Or perhaps do the cleaning and go directly to the maintence dosage of your product? Thanks for any advice you can provide

 



-- Edited by Frank on Wednesday 18th of December 2013 02:00:52 PM

__________________


Guru

Status: Offline
Posts: 786
Date:
RE: Real Customers, Real Problems, Real Answers 2-1-10
Permalink  
 


Saddened to here of you sludge issues. Regarding your oil leaks, they could be due to blocked up crankcase ventilation, namely the PCV valve and or plumbing. In any event the cam shaft seal is likely affected by deposits that dont allow for a good pinch between the shaft and the lip of the seal. With respect to the valve cover, that would be a pinch seal, whereby there should be no oil flow. If the gasket is cracked then only a replacement will cure it. If it is due to crankcase ventilation problems, correcting the PCV problem will likely lessen or stop it.



With respect to white smoke at start up, white smoke is normally thought to be condensation in the exhaust system that steams off. Other possibilities can be minor head gasket leaks whereby some coolant/water is being drawn into the combustion chamber. Sludging can occur from moisture entering the oiling system. It can also be created by poor crankcase ventilation. And lastly it can be created by length oil change intervals.



Then price tag for the dealer or a mechanic to tackle the sludging issues will likely be quite expensive. Mostly a lot of labor, plus solvent cleaners and a new pick up screen. There is no guarantee that desludging at the dealer will provide a perfectly clean motor. Many times sludge can get moved down into areas of the drain back castings in the block, which are not visible. In any event if oil can not drain back to the sump at the same rate that the oil pump is sending up to the valve train, then it is highly likely that the motor will sludge up again.



The question you have to answer is what kind of dough you want to sink into this unit to have it last a year. On the one hand, you need a timing belt, which is some money, likely 300 to 400 bucks or so for the dealer to change out. Should the current belt break, it is almost certain to hurt the motor beyond repair. I guess a big question you must ask is how many miles are you going to drive in the next 6 months to a year? My guess is that the dealer doing the cleaning and the timing belt, and a couple other parts you could be looking at close to 2000 bucks.



For a lot less money, you could try Auto-Rx. Provided that the oil is able to circulate properly through the internals of your motor, it will work. Auto-Rx is a very slow and methodical cleaner. For a heavily sludged motor, it is recommended that you add the product with a fresh oil change and filter. After 1500 miles of operation, change the filter only and then run another 1500 miles. Now you will have accumulated a total of 3000 miles on this oil fill. It is time to change it out. So perform an oil change and filter. There will be no Auto-Rx used in this step. At the 1500 mile mark change out the filter, then drive the remaining 1500 miles on this oil change interval.



A heavily sludged motor typically takes two applications to bring the cleanliness level back to very respectable. The first application will clean up the working parts of the motor nicely. That would include piston rings, cam shaft lob and liters, cam and crank bearings. Auto-Rx does not chunk off deposits that could cause engine troubles. It is a very slow and methodical cleaner, working on the areas of highest heat and pressure. In other words the frictional points. The choice is yours; you can give Auto-Rx a shot for about $45.00. Or you can have it manually cleaned for big bucks. You might find that after the first application the need for a dismantle for cleaning has already been remedied. Again it depends whether or not oil is properly circulating through the oiling system.



I hope this is helpful in making your decision.



Best Regards,



Rich Eklund

Auto-Rx Worldwide, Inc.

__________________


Senior Member

Status: Offline
Posts: 183
Date:
Permalink  
 

I had a very interesting experience with a 2001 Toyota 3 liter V6 Avalon with 135,00 miles that was smoking badly at cold startup and oil consumption was at 1 qt every 200-300 miles and the oil pressure light was on at times, causing the engine to get noisy. After some intensive Auto-Rx treatment, the oil light stayed off completely, but the consumption did not go down and there were no leaks on this engine, either. The smoking would not go away either. When we eventually went into the engine, we found out why.

The white smoke that you are seeing is oil that is getting past the valve stems because the drainback holes on the bottom of the rear cylinder head are completely plugged shut and now oil is sitting against the valve stems all the time, getting past the valve stems and down into the combustion area, being sucked past the valve stems by cylinder vacuum. In my repair experience on this engine, the Auto-rx will not be able to bust these 3 completely plugged drainback holes open (about the size of a nickel each), because this is not a oil pressurized area and relies on gravity only. And the steep angle more forwards than down limits the amount that gravity can flow, too. This is one of the reasons these holes plug up and is a Toyota faulty design issue. It took quite some work and digging out solidified, carbonized sludge to open up these smallish drainback holes, once we finally went into the engine to clean it up.

The Auto-rx will still clean and help keep the oil flowing in areas of pressure and splash and will help keep the engine alive and running well until you can clean or rebuild, or replace the engine. If the 3 rear drainback holes are still flowing some (not likely), then the Auto-Rx will help keep them open and clean them some. The other benefit is that the pickup screen will stay clean enough to keep good oil pressure. Please do not use an engine flush or clean the top of the engine only. You will end up with a clogged oil pump pickup screen and then lose all oil pressure soon after. Please follow sludge instructions for Auto-Rx.

__________________


Newbie

Status: Offline
Posts: 2
Date:
Permalink  
 

Thanks to you both for your response.

bmwtechguy....My mechanic's diagnosis is pretty much the same as yours. He thinks that the leak at the rear valve cover was due, in part, to the fact that oil was not draining back through the engine to the oil sump. The oil that was pumped to this area (under the rear valve cover) had to go somewhere and it did. It found (or caused ) a leak in the gasket and it was sucked into the combustion chamber, causing the smoke.

He finished his work yesterday. New timing belt, new water pump, new new spark plugs and new pcv valve. And he cleaned out as much sludge as possible, following the procedure outlined here: www.yotarepair.com/engine_replace.html He removed as much as he could from the top of the engine with a vacuum and screwdriver then cleaned and rinsed the area with dieselfuel. He assures me that this diesel fuel flowed back through the engine, to the sump.(presumably through the drain back holes you describe) He removed the sump, cleaned it and removed and cleaned the oil pick up and screen as well. The valve covers got some special treatment too. Sludge was packed behind the baffles so badly that he couldnt clean it out so he ground off the rivet heads to remove the baffles for cleaning, then used screws to re attach them. (I read somewhere that Toyota has now redesigned the valve covers to avoid sludge build up there.)

Here are before and after pics  under the front valve cover


before

Before



after

After


The car is back together now, and running. Ive only driven it 50 miles, so its too soon to declare victory, but I feel good.

My Auto-Rx was delivered this afternoon and Ill start a cleaning cycle tomorrow morning. Ill report back here with my success of failure. Assuming some success I should still be driving this thing for another year  I plan to do two cleanings and a rinse then remove the oil pan and front valve cover for an inspection. If it goes those 9000 miles, Ill use my third bottle for maintence doses every oil change

One question at this point....Should I do a rinse between cleanings, or do two cleanings back to back, then a rinse?

-- Edited by ronparise on Friday 5th of February 2010 11:44:53 PM

-- Edited by ronparise on Friday 5th of February 2010 11:48:09 PM

__________________


Senior Member

Status: Offline
Posts: 242
Date:
Permalink  
 

It goes CLEAN-RINSE-CLEAN-RINSE.

__________________


Senior Member

Status: Offline
Posts: 183
Date:
Permalink  
 

Those pictures tell a lot of the story. The rear cylinder head is a bit different in that the oil drainback holes are much smaller and are bad to plug up completely. Hopefully he got those cleaned out as well. It is difficult to access that area as it is WAY down back against the firewall. I had to lay across the whole front of the engine with my feet off the ground to see and reach down in there to work on the rear bank.

I wish I had just gone ahead and ground off the valve cover rivets like he did..it would have save a lot of soaking and flushing, etc. Sounds like you are well on your way to having a good running car. I am curious as to how much all the work you had done cost you....

Thanks for sharing your experience and let us know how it does during/after Auto-Rx use!

-- Edited by bmwtechguy on Saturday 6th of February 2010 11:21:12 AM

__________________


Veteran Member

Status: Offline
Posts: 68
Date:
Permalink  
 

Since your engine seals are heavily coated with sludge do not be suprised if more leaks appear in the next 1000 miles - hopefully they will re-seal during the first or second rinse phase. Give them a chance to re-seal before assuming that they need to be replaced. Once you are past that, your engine will probably have many years left in it. I would treat the transmission as well.

__________________


Newbie

Status: Offline
Posts: 2
Date:
Permalink  
 

Thanks guys for your interest and advice

bmwtechguy..regarding the cost......... I went into this knowing I needed the cam shaft seal replaced and the rear valve cover gasket replaced. and as long as the timing belt and water pump were going to be off (to replace the cam seal) and since the rear valve cover would be off, the pcv valve should be replaced too....This work was estimated at $660 labor and $400 parts. Knowing about the sludging issue with this engine, and knowing my oil changes were always done at the quick change place that had the best deal that week, and seeing the smoke on start up and the condition of the dip stick we decided to pull the front valve cover and take a look, before ordering parts...The before picture is what we saw. The mechanic wanted to put the valve cover back on and sell the car, but I had read the article on yotarepair.com and my mechanic had stories from the "old days" about filling an engine with diesel fuel to clean it. He told me that more than once he had cleaned an engine like mine with a screwdriver and vacuum and a diesel bath. I had enough money in the bank to give this a try, but I didnt have enough for a new car so I pushed him to clean it up as best he could.

I think that he came to look at this as a challenge, and he was looking forward to telling the story to his grandkids. In any case he agreed. I bought him a new shop vac, and he got started

I think he either lost track of the time he had into it, or took pity on me, but in either case I got (I think) a real deal on the labor. Other than the labor charges I noted above that I would have paid anyway for the timing belt water pump and pcv valve the only other labor charges were to remove, clean and replace the oil pan and screen ($144) and disassemble the valve covers as described above ($120) There was no item on the bill to describe the work to scrape , and vacuum the sludge from the top of the engine (the results of which you see in the photos I posted above)

Anyhow.... that was a long way to get to an answer to your question...I paid $1547 plus the vacuum and plus the auto-rx so the grand total will be $1650, Worth every penny if I can get another year out of the car (12000 miles) which is exactly how long it will take to run two complete clean and rinse cycles with the auto-rx (If I do get through a year I expect that I will have another several years before I need a new car.)

The big question is, of course: can the oil get back to the sump from the rear head, ie are those rear drainback holes and passages at least partially open? Only time will tell. As long as there is no more white smoke and I dont burn up any oil.......we'll see. If the smoke and oil loss come back Ill probably have my mechanic (if he is still speaking to me) open it up again to take a look (remove the front and rear valve covers) and clean those drain back holes. That will cost another at least $400 but probably worth it

If I get through the year I think Ill have my mechanic open it up again anyway to take a look and confirm that the holes are still open and to see the job that auto-rx has done.

I will continue to post my progress

-- Edited by ronparise on Saturday 6th of February 2010 09:02:03 AM

__________________


Senior Member

Status: Offline
Posts: 183
Date:
Permalink  
 

You definitely got a great price, considering what was done and your smoke is gone for now. Most mechanics and shops are charging $2500 -3000 for this work. With subsequent ARX treatments and maintenance dose, you should be able to clean things up even more and maintain the cleanliness.

As hard as these engines are on oil, due to design, after your cleanup treatments are done, I recommend using a synthetic oil such as Pennzoil Platinum or other inexpensive group III syn to give you a little margin of error should you miss an oil change or extend oil changes out to 5-7000 miles. This oil can better withstand some of the abuse these engines seem to put oil through. If you stay with conventional, most certainly do not exceed 3-4k miles. I don't know if your mechanic does oil changes as well, but you can pick up one of these syn oil/filter change specials for under $30 and pay him to change it.

The job I did on the Avalon was for a relative and I charged him almost the same amount, but he got even more jobs done and more new parts for the same money. The engine would still be running perfectly had his son not totaled the car a couple of weeks later. I will never work that cheap again if I can help it.  I did however learn a lot about sludge in these engines and the limitations of this engine's design.

Thanks again for taking time to sharing here. 



-- Edited by bmwtechguy on Saturday 6th of February 2010 11:49:09 AM

__________________


Member

Status: Offline
Posts: 10
Date:
Permalink  
 

Nice job & thanks for the before & after pictures. I'm actually impressed with how clean he got the upper valvetrain. Nice.

As said before, I hope for your sake he opened the drainback holes up. I'll bet you're on your way to a nicely performing car.

Good luck & keep us posted.



__________________
Steve Brackett
Page 1 of 1  sorted by
 
Quick Reply

Please log in to post quick replies.

Tweet this page Post to Digg Post to Del.icio.us